Concept system
AI Visual Quality Inspection System
A reference inspection station that connects controlled image acquisition, defect analysis and traceable quality decisions.
This is a design concept, not a commissioned factory installation. No trained model, performance benchmark, customer or deployment outcome is presented.
The engineering question
How can a station distinguish accepted, rejected and uncertain parts while preserving the evidence behind each result?
Proposed scope
- Triggered industrial camera and controlled illumination
- Rules-based baseline compared with candidate AI methods
- Versioned model, decision thresholds and image references
- PLC handshake with missing-result and review states
Reference decision path
01 →Trigger + capture
02 →Pre-process
03 →Vision / AI evaluation
04 →OK / NG / review
05 →PLC acknowledgement
06 / OUTPUTPersist result + evidence
Validation plan
- Create a representative sample set with agreed defect labels.
- Measure false accept, false reject and end-to-end timing.
- Exercise camera loss, processing timeout and borderline samples.
Start with the engineering problem
What does your process
need to do better?
Share the part, the machine, the constraint and the result you need. That is the starting point for a useful technical conversation.